7 posts • Page 1 of 1. The average cost for Ford Transit Connect Upper Intake Manifold Gasket Replacement is $310. Ford Transit Tech Sections. Cannot get the inlet and exhaust manifold off. Note: Install new gaskets. Engine and Technical Discussion. Installation. Detach the intake manifold from the cylinder head. A forum for all things Ford Transit related! Intake manifold on ecoboost. Connect 1.8 remove exhaust manifold. 19. There are also many types of intake manifold in the Ford Transit family. PNC Part code Title Quantity Modifications information i; 9424: Manifold Assy - Inlet: from 20.05.2002, Transit Connect 2002-9424: 1448153: Manifold Assy - Inlet Step 3, remove the glow plugs, which in my case fell apart making that really easy too; by Colin K » Sun Dec 06, 2020 12:21 pm . Disconnect the PCV hose from the intake manifold. As you can see The EGR valve is still there, and the inlet manifold was pretty difficult to get out of that gap! Worked a little on our 3.7, fairly easy to remove the intake manifold as long as you remove the washer fluid filler neck. i wish id have gone for the 3.5 ecoboost!! Drop it off at our shop and pick it up a few hours later, or save time and … Remove the intake manifold. 20. Ford Transit Connect Upper Intake Manifold Gasket Replacement RepairSmith offers upfront and competitive pricing. ... Use this section to post all specific Transit Connect topics and questions. Remove the 3 bolts that hold the actuator, carefully remove the linkage. Transit Connect intake manifold - TPS location by NC53 » Tue Jan 28, 2020 8:53 pm So, I am about to remove the intake manifold on my 2007 Connect 1.8 TDCI to clean it out and hopefully fix a long standing EGR fault. A video that might save you hundreds of pounds like it did for me. One example is the Ford Transit MK5, from 1995 with a 2.5-liter engine that has a completely different intake manifold than the Ford Transit MK6 2006 with a 2.4 TDCI engine. Looks like the bottom 4 inlet are hidden by the exhaust. 17. Detach the knock sensor (KS) electrical connector from the intake manifold. Ford Transit Connect Intake Manifold Gasket Replacement RepairSmith offers upfront and competitive pricing. 1. ... the EGR valve is integral to the inlet manifold, Ford don't recommend trying to swap the valve even on newer vans where the valve bolts to the manifold. The average cost for Ford Transit Connect Intake Manifold Gasket Replacement is $349. Remove the intake manifold bolts (engine shown removed for clarity). Ford transit connect 1.8tdci Iwant to change EGR valve. 18. Drop it off at our shop and pick it up a few hours later, or save time and have our Delivery mechanics come to you. Pull the flap shaft out, remove the intake port O-rings, remove the shaft bushings, then epoxy all the holes, reinstall the O-rings, bolt the actuator back on the manifold & reinstall your i/m. 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