Does anybody know if the 2004 intake manifold will support the weight of the 5.4 DOHC engine when removing from ... Ford focus DTC codes. I found this here related to a Focus 2001 (look under "Tiresmoker" and his posting). It … Ford F-150/F-250: How to Repair a Leaky Manifold. Duratec HE Intake Manifold Removal Procedure. Remove the oil dipstick tube lower bolt. This one is different. 1. Detach the cable and position it to one side. Ive had a look at etis and the job looks a pig of a job, drain cooling system, remove EGR cooler, then pull off all the fuel lines, return lines and wiring just to get to the manifold. Detach the intake manifold from the cylinder head. Mark where the bolts connect on the hood to ensure proper alignment upon re-installation. Download Installation All engines 1. i dont get paid for another two weeks and my check engine light came on, we replaced the oxygen sensor and that wasnt the problem. Hi...I've got a problem, (well obviously) I have a Ford Focus 1.8 TDCI 2006 (Lynx Engine), the "Engine Systems Fault" message has come up, frankly I'm too cheap to go to the Ford garage for them to tell me the code. Disconnect the battery ground cable. Now just hold your finger over it and get a helper to raise rpms. 2007 Ford Focus 101,000 miles P2004 DTC - Answered by a verified Ford Mechanic. 11. Accounts are normally approved within 48 hours. Remove the oil level indicator and tube. This post lists all sensors in the vehicle. Clean the intake manifold gasket and check it for damage. Linkedin. Install the components in the reverse order. 03/30/2013 by Twitter. For Ford Focus 2003-2011 Fel-Pro MS96634 Intake Manifold Gasket Set (Fits: 2007 Ford Focus) 3.5 out of 5 stars (2) 2 product ratings - For Ford Focus 2003-2011 Fel-Pro MS96634 Intake Manifold Gasket Set Share. 5. 19. From 2000 to 2003, the Focus was equipped with a 2.0L engine. £30.00. Remove the intake manifold bolts (engine shown removed for clarity). 3.0L 24v DOHC Intake Manifold Removal. Upper intake manifold tightening sequence . 16. Detach the swirl plate position sensor connector. If your Ford needs replacement intake manifold parts, we can help. 2005 Ford Focus Intake Manifold Removal Installation. Remove the temperature sending unit, and any heater hose connections, etc., that you want to install on another manifold (they're a lot easier to remove while the manifold is still bolted down). Genuine Ford Focus MK2 C-Max Focus C-Max MPV Intercooler Hose 1496240 (Fits: More than 1 vehicle) 1 out of 5 stars (1) 1 product ratings - Genuine Ford Focus MK2 C-Max Focus C-Max MPV Intercooler Hose 1496240. 15. ... radiator, and bumper then out the front. 17. Facebook. 8. © 2021 iFixit — Licensed under Creative Commons — Privacy — From the F-150 to the Edge, we have the authentic Ford intake manifold parts that fit. 2005-2007 Ford Focus. Detach the air cleaner outlet pipe from the throttle body (TB). Our large inventory of OEM Ford parts includes intake manifold parts. Note: Remove the (2) thermostat housing bolts used to help align the manifold. To establish if you have the failure-prone tumble flaps, see this article.. Available in a variety of body styles, all with expressive styling, the affordable Focus has become one of Ford's most popular models worldwide. 2007 Ford Focus Sensor Locations 2007 Ford Focus Sensor Locations. Detach the positive crankcase ventilation (PCV) hose and the vacuum hose from the engine upper cover. This page has been accessed 95,003 times. Remove the intake manifold lower retaining bolt. Permalink; History; Subscribe; Unsubscribe; How do you remove the exhaust manifold. Ford 4.0L (OHV) Upper Intake Manifold Assembly Removal & Installation Removal 1. Posted: 03/29/2013. 15. 18. Get more life out of the muscle in your motor by addressing leaky manifolds. What I did was look in the internet to see what is the most common problem with the P2004 and P2008 code OBD-II Trouble Codes: Intake Manifold Runner Control Stuck Open Bank 1. I am new to Fords having just bought a 2nd hand Mk2 2005 Focus, 2.0 petrol auto hatchback with the Duratec engine from a Private seller. Hi. WhatsApp. The following steps guide you through the removal and installation of the intake manifold. For another and maybe a more general "installation manual" I found look here. To install: Installation is the reverse of the removal procedure, using the following torque specifications. Upper intake manifold-3.9L and 4.2L engines; Fig. 22. 16. If necessary install a new intake manifold gasket. Options. Removal. I test drove the car with no problems, but soon after getting it home, the orange EML (Engine Management Light) came on indicating a … 2. Upper intake manifold tightening sequence-3.9L and 4.2L engines; Access our Ford Freestar, Monterey 2004-2006 Upper Intake Manifold (Plenum) Repair Guide Removal and Installation by creating an account or signing into your AutoZone Rewards account. Accessibility. I need to replace the catalytic converter on the car. We have gathered superior collection of intake manifolds and components, including intake manifold runner controls, gaskets, sensors, seals, and numerous other parts specifically designed for your Focus. Then unscrew the 3 bolts holding the box in, and remove it from the car, unclipping the cables from the back and side. Detach the connector from the A/C compressor clutch. Full Forum Listing. I am certain it is my EGR though, all the symptoms fit. Upper intake manifold . Fig. 3. Free shipping on many items ... For 2003-2007 Ford Focus Intake Manifold Motor Genuine 83144RW 2004 2005 2006 (Fits: Ford Focus) $92.95. jay steinbrecher. 6. is will it be ok to drive for two weeks? Disconnect the engine air shut off valve, the manifold absolute pressure (MAP) sensor and the swirl plates solenoid valve electrical connectors. Get a free detailed estimate for a repair in your area. we can get the manifold changed in the next two weeks. 12. Disconnect the electrical connectors. I check the Haynes manual and it shows only the older models. 17. Watch. Duratec HE Intake Manifold Removal Procedure, Duratec SCI Intake Manifold Removal Procedure, https://www.fordwiki.co.uk/index.php?title=Intake_Manifold_Removal&oldid=6431, a Creative Commons Attribution-NoDerivs 3.0 Unported License. Free shipping. If the runner moves freely, replace the motor. Rep: 1. and if so, any tips, id rather not disconnected the egr cooler if possible, but im pretter sure it will need unbolted at the very least what is the proceedure. 1. Inspect the intake manifold runner solenoid/motor. Intake manifold . 4.6 LITER FORD INTAKE MANIFOLD INSTALLATION INSTRUCTIONS ATTENTION Refer to the appropriate shop manual for your vehicle to obtain specific service procedures for this part. NOTICE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. Ford Motor Company manufactures and distributes several models of 3.0-liter engines. From 2000 to 2003, the Focus was equipped with a 2.0L engine. Shop with confidence on eBay! Clean the throttle valve housing gasket and check it for damage. Get the best deals on Intake Manifolds for Ford Focus when you shop the largest online selection at eBay.com. Detach the canister purge solenoid valve from the intake manifold. Steffen, please list your contact information on your profile. Also found out it's easier wo pull a 300 6 if you remove the head firs, but brute force and ignorance prevailed. 13. Detach the knock sensor (KS) electrical connector from the intake manifold. Check out our discussions on the Ford Escape, Mustang, Edge, F-150, Raptor, Explorer, Focus, Fusion, Fiesta and more! Intake manifold replacement 2004 Ford Focus ZTS 4 cylinder Install Remove Replace Like the Facebook page, find me here. A Ford Focus Intake Manifold Gasket Replacement costs between $171 and $213 on average. Disconnect the PCV hose from the intake manifold. Detach the intake manifold wiring harness connector. Begin by taking the cables off the battery and lift it from the battery box. Remove it and make sure the manifold runner is not stuck. or Best Offer. Ford introduced the Focus in 2000 as its new entry-level vehicle. Replace the wire loom anchor tab you removed in step 28 and install it on the new manifold (rear left lower hole). 14. Click & Collect. Disconnect the brake booster vacuum line from the intake manifold. 13. Second generation of the Ford Focus. Explore Our Forums. To install, reverse the removal procedure. Free postage. Find lots of other information for your Ford Vehicle. Terms — my ? The image shown here is not representative of the sensors you may find in your vehicle. To establish if you have the failure-prone tumble flaps, see this article. The easiest upgrade is intake. Well I am not doing it the right way. I am in "limp home mode" so driving is a no go. Remove the oil level indicator lower retaining bolt. If you need any help with using this Wiki, please ask here: TalkFord.com Wiki Submission Forum. In addition, air filters are an important part of … Jump to Latest Follow ... Ford Forum is a community to discuss all things Ford. The manifold and catalytic converter are one piece on the 2005. Thank you for checking. Detach the brake servo vacuum line from the intake manifold. Intake manifold bolts and tighten all bolts in steps in sequence to 89 inch lbs. 5. Detach the engine wiring harness from the intake manifold. Re-install the alternator (2 lower mounting bolts, 3 connectors and belt). Detach the swirl plate servo motor connector. my question is, has anyone else done this on the 1.6 tdci? 11. We now manually approve all new user accounts due to a large influx of spam bots. Shop from the world's largest selection and best deals for Ford Focus Intake Manifolds. 101 Questions View all . 14. Finally the intake manifold itself can come off. 21. If you do not have a service manual or lack the skill to install this part, it is recommended that you seek the services of a qualified technician. Note: Detach the throttle valve housing from the intake manifold. This page was last modified on 22 April 2011, at 17:26. Both engines have … Detach the positive crankcase ventilation (PCV) hose and the vacuum hose from the engine upper cover. jay steinbrecher. Ford Focus MK2 2007 Intake / Inlet Manifold 4M5G-9424-CE. 19. Disconnect the exhaust gas recirculation (EGR) pipe from the EGR valve. 10. Remove the vacuum from the imrc. ... Ford Focus 2005 with DTC P2004 Intake manifold runner control stuck open. Leaky manifold to 2003, the Focus, the manifold absolute pressure MAP! User accounts due to a large influx of spam bots install: installation is the reverse the! `` installation manual '' i found look here P2004 DTC - Answered by a verified Ford.! Mounting bolts, 3 connectors and belt ) costs between $ 171 and $ 213 on average the easiest is! The cables off the battery box am in `` limp home mode so... Screw driver at … Hi i check the Haynes manual and it shows only the older models belt ) 28. 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